Iran's printing and packaging industry has faced the rapid growth of color and coating technologies in recent years. Meanwhile, the production of flexo compound and water-based pigment paste are known as two vital parts of the supply chain of printing materials. Behrang Shimi Gostar Pernia company is one of the specialized producers of these products in Iran, which, by using the world's technical knowledge and advanced chemical compounds, has been able to meet the needs of the printing, packaging and industrial coating industries in a wide way.

Understanding the flexo compound and its role in the printing industry

Flexo compound is one of the most important components of flexographic printing, a method that is widely used in plastic, paper and thin film packaging. Unlike traditional printing methods, flexo ink works with low pressure and high speed, and for this reason, industrial printing factories and packaging manufacturers welcome it.

In the production of flexo compound, the quality of adhesion, flow rate and color stability are very important. By using special resins, moisturizing materials and selected pigments, Behrang Shimi Gostar Company produces ink that is compatible with the environment and at the same time resistant to wear and heat.

The main features of the flexo compound produced by Behrang Shimi Gostar Pernia

1. Water-based and environmentally friendly: Using water instead of petroleum solvents reduces volatile gases and pollution.
2. Quick drying: This feature increases printing speed and reduces energy consumption in dryers.
3. High color gloss and uniform coverage: Thanks to the precise control of pigment particle size and resin type, the printed color has a glossy and uniform effect.
4. Excellent adhesion to various surfaces: Chemi Gostar Pernia flexo ink has the ability to adhere to polyethylene, polypropylene, metallized and glossy paper films.
5. High optical and thermal stability: The color does not change over time and is resistant to the heat of the printing machine.

What is water based pigment paste?

Water-based pigment paste is a combination of very fine color particles and dispersing materials that are distributed in an aqueous environment. This paste is used as a raw material for the production of paints, compounds and industrial coatings. In the production process of flexo composite, pigment paste plays a key role in color quality and final stability.

Advantages of water-based pigment paste produced by Behrang Shimi Gostar Pernia

• Complete compatibility with acrylic and polyurethane resins: ensures color stability in water-based systems.
• No sedimentation and accumulation of color particles: Pigment paste remains in suspension for a long time.
• Non-toxic and odorless: Suitable for food prints and packaging sensitive to product health.
• Wide variety of colors: More than There are 30 types of color ranges from light yellow to industrial black for various applications.
• Economic savings for paint and ink manufacturers: Reducing the consumption of additives and increasing production efficiency will reduce the final cost.

Water-based flexo compound production process at Behrang Shimi Gostar Pernia Company

Flexo compound production in this factory is done through precise and controlled steps:

1. Preparation of pigment paste: Color particles are combined by special mills with wetting and dispersing materials.
2. Combination with resin and functional additives: Water-based acrylic resins are used to increase adhesion and transparency.
3. Viscosity and fluidity control: Using laboratory equipment, the fluidity of the compound for roll and flexo printing systems is adjusted.
4. Filtering and final packaging: Before delivering to the customer, the product is cleaned of impurities with a precise filter and packed in standard industrial containers.

The role of technology in the development of water-based compounds in Iran

In the last decade, Iran's printing industries have moved towards green technologies and reducing the consumption of petroleum solvents. Water-based flexo compound along with ecological pigment paste has facilitated this path. Behrang Shimi Gostar Pernia Company has been able to produce compounds that not only compete with foreign samples, but are also fully compatible with Iran's weather conditions by using precise reaction measuring machines and digital quality control systems.

Industrial applications of flexo compound and water-based pigment paste

• Printing of all kinds of food and health packaging
• production of advertising cellophanes and transparent packaging
• printing on writing papers and cardboard packaging
• use in decorative and protective coatings of plastic industries
• production of final coating in laminate sheets and printed rolls Industrial

Quality control in the production of flexo compound and pigment paste

In Behrang Shimi Gostar Pernia company, quality control is done in three stages:

1. Control of raw materials: Checking the purity, humidity and size of pigment particles.
2. Control of the production process: Measurement of concentration, viscosity and stability of color.
3. Control of the final product: Test of test printing, adhesion, light resistance and stability against moisture.

All products have a technical specification sheet and are able to provide an official proforma invoice and fast shipping within 24 to 48 working hours.

The importance of choosing the right flexo compound for the printing industry

Using the wrong ink can cause problems such as reducing the quality of printing, separating the color on the surface or prolonging the drying time. Choosing the right flexo compound depends on the type of printing machine, the material of the surface used and the production conditions. Behrang Shimi Gostar Pernia helps its customers to choose the best type of compound for the desired application with specialized technical advice.

The role of pigment paste in improving print quality

Pigment paste acts as the heart of the flexo compound. The smaller the size of the color particles and the more uniform the distribution, the higher the print quality. Behrang Shimi Gostar Pernia has been able to bring its products to the level of international standards by using modern fine grinding machines. This makes the final print with vivid color, glossy and without pen marks.

Research and the future of printing technologies in Iran

Industrial research in Iran is on the path of using nano pigments and smart resins. Flexo ink and water-based pigment paste will be available in the near future with anti-bacterial, anti-UV and even self-cleaning properties. Behrang Shimi Gostar Pernia has planned part of its development plans based on this research and aims to turn Iran into a hub for the production of water-based compounds in the region.

Behrang Chemi Gostar Pernia sales and support services

• Providing technical advice and choosing the right compound based on the type of printing machine
• Issuing an official proforma invoice and the possibility of direct purchase from the factory
• Sending products all over the country through reliable carriers within 24 to 48 hours
• Guaranteeing color quality and product stability based on international standards
• After-sales support and training how to use industrial printing houses

Summary

The production of flexo compound and water-based pigment paste in Iran is very important for the prosperity of printing and coating industries. Behrang Shimi Gostar Pernia company, relying on technical knowledge and many years of experience, has managed to provide environmentally friendly, durable and economic compounds. With the increase in domestic and regional market demand, this company can play the main role in the export of water-based inks and the development of printing technology.